Smart Technology With Sustainable Future
PGM (Platinum Group Metals) Refining
Pre-Treatment Process
Our raw materials undergo the pre-treatment process to provide the best input composition for recovery & refining. The pre-treatment processes include but are not limited to:
Mechanical Processes
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Jaw crusher
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Ball-Mill
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Hammer mill
Separation Technologies
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Dry separator
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Magnetic separator
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Siever
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Eddy Current separator
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Cyclone separator
Thermal Decomposition
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Burn off burner
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Pyro-processing unit
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Calcinatory
Chemical Treatment
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Refining units
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Reactors
The development of customized process flow by our R&D team allows us to optimize high yield recovery with reduced environmental burden. The recovery processes consists of: Hydro-Metallurgy, Pyro-Metallurgy, Electro-Chemical Techniques.
The recovery process is our facility is able to be done is a batch by batch basis, allowing us to individually recover materials from each customer. Material load range per batch – PGM content of 30gm to maximum 100 Kgs of raw material. Ion exchange process technology is available to recover PGM selectively. NOx and SOx fumes are eliminated by our chemical treatment equipment connected to stand-alone pre-scrubbers. This allows us to treat the fumes before they enter the environment. Our team of internationally accredited experts address the technical aspects of these processes.
Recovery & Refining
Melting process is to convert the recovered and refined semi finish materials into finish goods as an ingot using a high temperature melting process. To avoid cross-contamination during melting, our facilities feature dedicated equipment for the melting of each precious metal.
We can melt metals into granules, bars and coins. Internal ICP and Fire assay analysis are available. Third party certification on the evaluation of the quality of refined ingot is also available upon request.
Melting Process
Finished Goods
Copper
Cathode
Palladium
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Gold
Secondary Aluminium
Alloy Ingot
Platinum
Ingot
Silver
Nickel Oxide
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Palladium Powder (99.99%)
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Platinum Powder
Copper Oxide2
Poly Aluminium
Chloride (PAC)
Pre-Treatment Process
Copper Recovery & Refining
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In our Copper Recovery & Refining division, we mostly use e-waste old electrical and electronic items as raw materials. E-waste contains valuable metals like gold, silver, platinum, and copper. Once received, the e-waste is checked and sorted.
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Then it goes through steps like dismantling, separating, and crushing, using modern machines and skilled workers. Only the needed parts go into the Copper Smelting furnace, while the rest are sent to other departments for further use.
The output of the furnace is known as black copper which goes for further refining to extract pure copper and precious metal content.
Extract Copper & Precious Metals
Smelting
Shan Poornam’s Copper Smelting furnace is specially designed to extract copper and precious metals from electronic scrap and e-waste.Our smelting technology runs on a form of renewable energy known as waste-to-energy.
The e-waste charged into the furnace contains carbonaceous materials such as plastic which is burned off to release energy that is used in smelting. This process which is a form of energy recovery is also a clean and renewable energy source.
Output
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The output of the furnace is known as black copper which goes for further refining to extract pure copper and precious metal content.
By Product
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The byproduct of this process is called slag which is used as an aggregate in the construction industry.
TSL Furnace
SWARNA/Copper Plant
Swarna is a state of art Top Submerged Lance furnace using Scada, closing the material cycle enabling energy recovery.
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The copper blister is further refined in the Copper Tank House to produce copper cathodes with 99.99% purity.
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During this process, slime (a by-product) settles at the bottom of the tank. This slime goes through a hydrometallurgy process using advanced equipment with an auto-dosing system to recover precious metals.
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The recovered metals are then refined further using custom-built machines with special reactors and condensers to ensure high purity of gold, platinum, palladium, and silver.
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Finally, these 99.99% pure metals are sent to the PGM Casting Department, where they are melted in a dedicated furnace and cast into metal ingots.
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Recovery & Refining
Fire Refining and Anode Casting
In Shan Poornam, we use our Anode Furnace to further refine black copper through oxidation and reduction processes. The product from the Anode Furnace is called an Anode Copper and it is casted by a semi automatic casting machine. Anode copper contains a high percentage of copper along with precious metal content and it goes into our in-house Copper Electro Refining division for further recovery.
Modern copper refining technology is employed at SPM to extract a pure copper cathode of purity 99.98 % from our copper anode. The byproduct of this process is a slime with precious metal content that is recovered at our PGM refining facility.
Electrolytic Copper Cathode Specifications
Product Specifications
Dimension
560 X 880 X 3mm (approx.)
660 X 790 X 3mm (approx.)
Weight of each sheet
10-12 KgNet
Weight of Each Pallet
1-1.5 Mt (metric ton)
Packaging
Pelletized with Steel Strap
Surface Treatment Facility
Surface Cleaning
Shan Poornam offers surface cleaning services under strict environmental controls, with a capacity of 4 batches per day and a turnaround time of 1–14 days based on service type. Our advanced equipment allows for flexible, customer-defined process flows, achieving over 97% recovery efficiency with high technical precision.
Process Flow
Shan Poornam uses a combination of physical, mechanical, and chemical methods with customized chemicals to effectively remove sputtered materials from components.Our R&D team works to improve sputtered material removal, maximize precious metal recovery, extend process kit life, and ensure zero contamination.
Incoming Quality
Control
Incoming parts
weight and
physical
properties are evaluated at
this point.
Reclaim Recovery
Collection of PGM with/without etching the base has been carried out.
Surface Preparation
Preparation of
base jigs parts as
per the surface
preparation
parameters provided
by customer.
Outgoing QC
Reassurance of
required
parameters
provided
by customer.
Timeline
Turnaround time:
1–14 days,
depending
on the service.
Aluminium Ingot
Leading Secondary Aluminium Alloy Ingot
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SPM specialized in recycling aluminium for over 2 decades
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Ability to produce according to JIS , ASTM & BS standards
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Complied with NADCA standards
Our Facilities
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Reverb Furnace
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Rotary Furnace
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Induction Furnace
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Metal Recovery Machine
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Automated Stacking Machine
Quality Control
Arc Spark
Spectrometer
Lathe Machine
K Mould Test
Master Sample
Mushroom Sample
Mushroom Storage
Room
Hydrogen Machine
Rejected Sample
Compliance
Pollution Control System
Wet Scrubber Systems
We use a wet scrubber system made up of a Pre-Scrubber, Acid Scrubber, and NOx Scrubber to clean harmful fumes from our production processes.
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Acid fumes are neutralized to safe levels in the Acid Scrubber.
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NOx gases are treated in the NOx Scrubber.
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The leftover liquid is sent to our in-house wastewater treatment system (IETS).
Air released from the system meets the Clean Air Regulation 2014 and is safe for the environment.
Cyanide fumes are treated separately using a Cyanide Scrubber, and the solution is also treated in the IETS.
The Pre-Scrubber connects directly to machines to clean fumes early, helping the main scrubber work better and use less energy. All scrubber wastewater is treated properly to protect the environment.
7 units of Wet Scrubber System + 4 units of Pre - Scrubber
5 Units of Bag Filter System /
Dust Collector
with air impulse self cleaning
Post Combustion Chamber,
Quencher, Rotary Cyclone
Industrial Effluent Treatment System
for Acid, Alkaline and Cyanide waste water
Our Industrial Effluent Treatment System (IETS) uses a complete process that includes pH neutralization, sedimentation, flotation, bio-oxidation, filtration, and absorption. Treated water is safely discharged to the monsoon drain in full compliance with the Environmental Quality Act (Industrial Effluent) Regulation 2009 – Standard B.
Additive Injection of Sorbacal SPS
Additive injection of Sorbacal SPS is used to trap SOx, HCl, HF and other pollutants to be further treated with Wet Scrubber. Standby Generator Set ensures the Pollution Control System is always functional even during any power failure.
Laboratory
Quality Control
Our state-of-the-art laboratory maintains a quality management system to ensure precise and accurate results every time. As experts in our profession, we strive to deliver services of the highest quality to satisfy the expectations of our clients and comply with all relevant regulatory guidelines.Quality Assurance procedures are strictly adhered to and followed by all laboratory personnel including executive management, lab managers, field and laboratory personnel.
Chemical Analysis Technique Include:
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Estimation of Precious Metals by Fire Assay
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Acid digestions followed by ICP-OES
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Spark-OES (Optical emission spectrometer)
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ICP-OES (Inductively Coupled Plasma – Optical Emission Spectrometer)
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XRF (X-ray fluorescence)
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AAS (Atomic absorption spectrometry)
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GC (Gas chromatography)
Analysis Laboratory Gallery
Sampling Lab
Our sampling lab consists of a wide range of equipment that allow us to choose the optimal sampling and distribution process for any given material.
Equipment:
Siever
Tumbler with a 50kg capacity
Splitter -> For even splitting of the sample Distributor -> To provide accurate automated distribution
360⁰ Mixer -> To obtain a homogenous sample
Variety of Mills -> for size reduction
Pulverizer -> For PCBA and copper Grinding
Customer Service
Our team of experts are able to provide:
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Onsite sampling of Liquid and Solid materials.
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Purity analysis on the finish goods.
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Technical data preparation of unknown samples and materials.
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Technical support for safer, economical, environmental friendly disposal and recovery.
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Sample preparation for customer 3rd party analysis.
